NewCaterpillar 1010–1100 kVA: Cat prints the diesel burn: 149.8 litres an hour at 75% load. What that means for your tank.
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Cat C32 · 50 Hz · India marketUpdated

Caterpillar 1000 kVA generator: the Cat C32, 1010 to 1100 kVA

Caterpillar’s 1000 kVA-class diesel generator is built on one engine, the 32.1-litre V12 C32. Its spec sheets also print how much diesel it burns at four loads. Here is what those numbers mean for your tank, your plant room and your quote.

Prime · heat exchanger
1010
kVA · 808 ekW · 149.8 L/hr at 75%
Prime · radiator
1100
kVA · 880 ekW · 164.8 L/hr at 75%
Caterpillar C32 1000 kVA-class diesel generator sets, radiator-cooled open sets with EMCP control panel
Photo: Caterpillar, from emc.cat.com (C32 1100 kVA spec sheet; Cat notes the image may not show the exact configuration).

Quick answer

  • Caterpillar’s 1000 kVA-class genset is the C32, rated 1010 to 1100 kVA prime at 50 Hz, 1500 rpm.
  • Engine: C32 V12, 32.1 litres, 145 mm bore × 162 mm stroke, turbocharged and aftercooled.
  • Fuel at 75% load: 149.8 L/hr (1010 kVA) and 164.8 L/hr (1100 kVA), per Cat.
  • The 1010 kVA sheet is a heat-exchanger set: it needs at least 1000 L/min of raw water.
  • 1010 kVA open set: 4769 × 1902 × 2119 mm, 8880 kg dry, 990 L tank.
  • Price, noise and CPCB tier are not published on either Cat sheet.
Diesel, in Cat’s own numbers

How much diesel does a Caterpillar 1000 kVA generator use? Pick a load and your hours.

Cat tests both packages at 25, 50, 75 and 100% load. The per-kWh line is the useful one: from half load upwards the C32 stays close to a quarter of a litre per unit, and at 25% it gets noticeably worse. A set that idles at light load most of the day costs more per unit than its size suggests.

Package
Load (Cat publishes these four points)
Cat’s figure
149.8
litres an hour at 75% (606 kW)
Per day
1,198
litres over 8 h
Per unit
0.247
litres per kWh
On the base tank
6.6
hours on 990 L
06012018024025%50%75%100%L/hr1010 kVA1100 kVA

Solid line: the package you picked. Dashed: the other one. Per-day, per-kWh and tank figures are our arithmetic on Cat’s litres an hour; the 1010 kVA is rated without a fan and the 1100 kVA with one, so the two are not a like-for-like contest.

Two packages, one engine

Radiator or heat exchanger: which Cat C32 suits your site?

The two sheets describe the same C32 block cooled two ways. That choice decides your plant room more than the kVA does.

Cat C32 1010 kVA open generator set with package-mounted heat exchanger

Photo: Caterpillar, from Cat’s LEHE0949 sheet.

1010 kVA · heat exchanger

  • No radiator fan. The 808 ekW is measured without one.
  • Needs water: at least 1000 L/min of raw water, and a cooling tower sized for 500 kW.
  • Air-to-water aftercooler on its own circuit; 330 L of coolant with the heater.
  • Hotter exhaust: 498.3 °C at the stack, back pressure up to 10 kPa.
  • Built in India (2020 sheet), 415 V.

880

ekW with fan

2883

skVA motor starting

440.6 °C

exhaust stack

1100 kVA · radiator

  • Self-contained. The 880 ekW is measured with the radiator fan running.
  • No water figures: the sheet lists no raw-water flow or cooling-tower load.
  • Stronger motor starting: 2883 skVA at a 30% voltage dip, against 2297 skVA.
  • 1588 A output current, alternator frame 1424.
  • Built in the U.S. (2016 sheet), 400 V on the technical page.

Cat’s 2017 India sheet lists “radiator or heat exchanger” as standard cooling for the range, so ask which one your quote is for.

Drawn to scale

What size is the Cat 1010 kVA generator? 4.8 metres of steel on a 1.9-metre base.

side · 4769 mm19022119 mm1 m
Open set, side and end view, both to the same scale. Dimensions from Cat’s LEHE0949-04 drawing. Allow extra room for service access, the heat-exchanger pipework and the cooling tower; Cat’s sheet gives no canopy size.

Dry weight

8,880 kg

The same cell prints 19,850 lb, which is about 9,004 kg. One of the two is a typo; plan lifting for the heavier figure until the dealer confirms.

We checked the engine

π/4 × 14.5² × 16.2 cm × 12 = 32,101 cc

Cat’s 32.1 L matches its own bore, stroke and twelve cylinders.

In the package

What comes standard with the Cat C32 1010 kVA?

Controller

EMCP 4.2 genset controller with emergency stop. EMCP 4.3 and 4.4, load-share and digital I/O modules and remote monitoring software are options.

Alternator

IP23, Class H insulation and temperature rise, AREP excitation, random wound, EM10 integrated voltage regulator and a load acceptance module.

Fuel and exhaust

Primary filter with water separator, secondary filter, priming pump, remote fuel cooler, 990 L tank; dry exhaust manifold, mufflers, stainless flex fitting.

Load acceptance

Cat states the set meets ISO 8528-5 transient response and block loading, conforms to G3 load acceptance, and was prototype-tested with torsional vibration analysis.

24 V

heavy-duty starting, 45 A charging alternator

Bus bar

power termination, right side standard

1,800+

Cat dealer branches in 200 countries (Cat's figure)

Optional: winding and bearing temperature detectors, anti-condensation heater, jacket water heater, heavy-duty air cleaner, remote mounting of the UIP.

What the sheets do not print

What is the Cat 1000 kVA DG set price? Five things to ask before you sign

  1. 1PriceNone published. Ask for a quote with cooling, panel, breaker, canopy or room work and installation listed separately.
  2. 2Emission tierNo CPCB tier on either sheet. Cat's nominal emissions are at full load and, by Cat's own note, not comparable with regulations. Ask for the CPCB certificate.
  3. 3NoiseNo dB(A) figure on either sheet, and no canopy is described. Ask for the enclosure and its test report at 1 metre.
  4. 4Which sheet is currentThe technical pages are dated 2016 (1100 kVA) and 2020 (1010 kVA). Ask for the current sheet for the exact rating you are quoted.
  5. 5Weight and voltage8880 kg vs 19,850 lb on one sheet; 415 V on the 2017 cover vs 400 V on its technical page. Get both confirmed in writing.
Read the rating

Is the Cat C32 1010 kVA prime or standby?

1010 kVA sheet (2020)

Prime: output available with varying load for unlimited time, prime power in accordance with ISO 8528, and 10% overload power in accordance with ISO 3046.

1100 kVA sheet (2016)

Prime: unlimited time with varying load, average output 70% of the prime rating, 10% overload for emergency use for up to 1 hour in 12, and no more than 25 hours of overload a year.

Full specification

Cat C32 1010 kVA and 1100 kVA specifications

1010 kVA · LEHE0949-041100 kVA · EM0745-01
Rating
Rating1010 kVA / 808 ekW, prime1100 kVA / 880 ekW, prime
How the ekW is measuredwithout fan, 0.8 pfwith fan, 0.8 pf
Voltage, frequency, speed415 V, 50 Hz, 1500 rpm400 V, 50 Hz, 1500 rpm
Fuel strategyLow fuel consumptionLow fuel consumption
Performance no. / dateEM2186-01 · 29 Apr 2020EM0745-01 · 1 Sep 2016
Source countryIndiaU.S.
Engine
ModelC32 ACERT, V12, 4-stroke, water-cooledC32, V12, 4-stroke, water-cooled
Bore × stroke145 × 162 mm145 × 162 mm
Displacement32.1 L32.1 L
Compression ratio15.0:115.0:1
AspirationTurbocharged aftercooledTA
Aftercooler (separate circuit)Air-to-waterN/A
Governor / fuel systemADEM A4 / MEUIADEM A4 / MEUI
Fuel consumption
100% load200.7 L/hr220.7 L/hr
75% load149.8 L/hr164.8 L/hr
50% load103.1 L/hr116.1 L/hr
25% load60 L/hr68.7 L/hr
Base fuel tank990 LNot stated
Cooling, air and exhaust
CoolingPackage-mounted heat exchangerRadiator (sheet: radiator or heat exchanger)
Engine coolant capacity55 L (330 L with heater)N/A on the sheet
Raw water flow, minimum1000 L/min—
Heat load for cooling-tower sizing500 kW—
Combustion air flow62.2 m³/min67.9 m³/min
Max. combustion air inlet temp.49 °C49 °C
Exhaust stack temperature498.3 °C440.6 °C
Exhaust gas flow166.2 m³/min170.3 m³/min
Max. exhaust back pressure10 kPa6.7 kPa
Heat rejection
To jacket water301 kW308 kW
To exhaust (total)749 kW752 kW
To aftercooler155 kW196 kW
To atmosphere from engine108 kW124 kW
To atmosphere from generator41 kW43 kW
Alternator
Motor starting @ 30% voltage dip2297 skVA (at 0.4 pf)2883 skVA
Current1407 A1588 A
Frame size14021424
Excitation / temperature riseIE / 125 °CIE / 125 °C
Protection and insulationIP23, Class H, AREP, EM10 regulatorNot stated
Package
ControllerEMCP 4.2, emergency stopEMCP 4.2
Open set, L × W × H4769 × 1902 × 2119 mmNot stated
Dry weight8880 kg (sheet also prints 19,850 lb)Not stated
Starting / charging24 V starter, 45 A 24 V charging alternatorBattery listed
Governing (ISO 8528-5)G3 load acceptanceNot stated
Codes listedISO 3046, ISO 8528, IEC 60034-1, IS 4722ISO 3046, ISO 8528, IEC 60034-1, UL 2200, NFPA 110 and others

Values that differ between the two sheets are in bold. “Not stated” means the sheet is silent.

Questions buyers ask
What is the price of a Caterpillar 1000 kVA generator in India?

Caterpillar does not publish a price for its C32 1010 kVA or 1100 kVA generator sets. The final price depends on the cooling (radiator or heat exchanger), the panel and breaker, any canopy or room work, and installation. Ask two or three sellers for a written quote with each item listed separately; GensetPedia can help you get them on WhatsApp or email.

How much diesel does a Caterpillar 1000 kVA generator use?

Caterpillar's sheets give, for the 1010 kVA C32 (heat exchanger): 200.7 L/hr at 100% load, 149.8 L/hr at 75%, 103.1 L/hr at 50% and 60 L/hr at 25%. For the 1100 kVA C32 (radiator): 220.7, 164.8, 116.1 and 68.7 L/hr at the same loads.

Which engine is in the Cat 1010 kVA generator?

A Cat C32 (C32 ACERT on the 2020 sheet): a V12, four-stroke, water-cooled diesel of 32.1 litres, 145 mm bore and 162 mm stroke, turbocharged and aftercooled, with an ADEM A4 governor and MEUI fuel system, running at 1500 rpm.

What is the difference between the Cat C32 1010 kVA and 1100 kVA?

Both are prime ratings on the same 32.1-litre C32 engine. The 1010 kVA (808 ekW) sheet is an India-built, heat-exchanger package rated without a fan and needs at least 1000 litres a minute of raw water. The 1100 kVA (880 ekW) sheet is a U.S.-built radiator package rated with its fan. The 1100 kVA burns 220.7 L/hr at full load against 200.7 L/hr.

How big and heavy is the Cat C32 1010 kVA genset?

Caterpillar gives the 1010 kVA open set as 4769.2 mm long, 1901.6 mm wide and 2119.0 mm high, with a dry weight of 8880 kg. The same table prints 19,850 lb, which is about 9,004 kg, so confirm the weight with the dealer before you plan a crane.

Is the Cat C32 1010 kVA genset CPCB IV+ compliant?

Neither Caterpillar sheet states a CPCB tier. The 2016 sheet lists nominal emissions at 100% load (NOx 3185.5 mg/Nm³, CO 209.4, HC 5.6, PM 11.3) and says itself that these cannot be compared with regulations. Ask the dealer for the CPCB certificate for the exact model before you order.

How long will a 990-litre tank last on a Cat 1010 kVA?

Dividing the 990 L base tank by Caterpillar's figures for the 1010 kVA gives about 4.9 hours at full load, 6.6 hours at 75%, 9.6 hours at 50% and 16.5 hours at 25%. That is our arithmetic on Cat's numbers, not a figure Cat prints.

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Source & disclaimer ›

Caterpillar, “C32 (50 Hz) India Market Only, 1010 to 1100 kVA” (SS-9249201, © 2017, with technical sheet EM0745-01 of 1 Sep 2016) and “C32 ACERT Generator Set” LEHE0949-04 (29 Apr 2020), both linked from the official product page. Published 30 October 2026.

GensetPedia is an independent information platform. It is not affiliated with, authorized, or endorsed by any generator manufacturer. Specifications are compiled from published brochures and public listings for reference only — always verify current specs and pricing with the dealer or manufacturer before purchase.